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Four-Way Shuttle

3D RGV Robot Intelligent Warehouse for Packaging Materials

Fully unmanned storage and handling of paper and plastic packaging products in Malaysia — 4 four-way shuttles and 2 high-speed, 10-metre intelligent elevators running end to end without staff.

Location
Malaysia
Industry
Packaging Materials
Mode
Unmanned AS/RS
Scope
Turnkey System Integration
4Four-way shuttles
2High-speed hoists
10mHoist lift height
100%Unmanned operation
PROJECT OVERVIEW

Overview

This project delivers intelligent storage and handling for paper products and plastic packaging materials, replacing manual forklift operation with a fully automated four-way shuttle system.

The warehouse is equipped with 4 four-way shuttle robots and 2 high-speed intelligent elevators with a lift height of 10 metres, achieving fully unmanned operation from inbound receiving through to outbound dispatch.

CHALLENGE & SOLUTION

Challenges & Solutions

▲ Challenges
Paper and plastic packaging materials are bulky and need careful, consistent handling to avoid damage.
Packaging lines require a steady, uninterrupted supply of material with minimal buffer stock.
Manual forklift operation was becoming harder to staff reliably around the clock.
The facility needed higher storage density than manual racking could offer.
◆ SAFER Solution
Automated handling of packaging rolls and cartons across the full racking system.
Rapid vertical transport keeps material flowing to production without delay.
The system runs 24/7 without manual forklift intervention, removing staffing constraints.
Higher storage density than manual operation within the same building footprint.
SYSTEM COMPOSITION

System Composition

Handle packaging rolls and cartons throughout the racking.
10-metre lift height connecting all storage levels.
Dense storage sized for bulky paper and plastic packaging.
Runs the entire facility unmanned, around the clock.
OUTCOMES

Outcomes

Fully unmanned warehouse — Inbound to outbound flow runs without manual forklift operation.

Reliable production supply — High-speed elevators and shuttles keep packaging lines continuously fed.

Higher storage density — More packaging stock fits in the same footprint than under manual racking.

Reduced staffing dependency — 24/7 operation no longer depends on forklift operator availability.

PROJECT VIEWS

Project Views

PACKAGING AS/RS
10m HIGH-SPEED ELEVATOR
FOUR-WAY SHUTTLE

* Structural illustrations only. Contact SAFER for actual on-site project photos.

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GET A SOLUTION

Your industry could be the next benchmark

Tell us your industry, temperature zone and capacity needs. Our engineering team will scope everything from shuttle selection to a fully digital plant.

Contact our engineers →