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/ MANUFACTURING

3D RGV

20m Through-Level Hoists, Super-High Bay Warehouse

An integrated 3D-shuttle warehouse for Changqing's Vietnam facility — two 20-metre through-level hoists serve 8,000 pallet positions of medium-density, deep-reach, very-high-rise shelving.

Location

Vietnam

Industry

General Manufacturing

Mode

AS/RS + Through-Level Hoist

Scope

Turnkey System Integration

8,000Pallet positions

2Through-level hoists

20mHoist reach

MediumDensity, deep-reach racking

PROJECT OVERVIEW

Overview

The Changqing Intelligent Three-Dimensional Warehouse Integration System is composed of 3D RGV robots, through-level hoists, internal in-warehouse hoists, high-density racking, inbound/outbound systems, electrical control systems and a warehouse control system.

The racking system has a storage capacity of 8,000 pallet positions, with a medium-density, multi-deep, super-high-rise shelf form — engineered to maximize storage in a compact footprint while keeping every position reachable by the shuttle fleet.

CHALLENGE & SOLUTION

Challenges & Solutions

▲ Challenges

The facility needed to store thousands of pallets within a tight footprint, pushing rack height well beyond standard warehouses.

Moving pallets 20 metres up and down quickly enough to match production demand is difficult with conventional lifts.

Medium-density, multi-deep racking makes it harder to reach pallets stored several positions back.

Racking, hoists, shuttles and controls all needed to operate as a single coordinated system.

◆ SAFER Solution

Medium-density, deep-reach, very-high-rise shelving engineered specifically for this footprint.

High-speed vertical transport moves pallets through the full rack height efficiently.

Multi-directional shuttles reach deep storage positions that fixed cranes cannot serve as efficiently.

One electrical control and warehouse control system coordinates hoists, shuttles and inbound/outbound flow.

SYSTEM COMPOSITION

System Composition

20-metre reach connecting every level of the rack.

Deep-reach shuttles serving medium-density, multi-deep positions.

8,000 pallet positions across very-high-rise shelving.

Coordinates hoists, shuttles and in/out flow as one system.

OUTCOMES

Outcomes

8,000 pallet capacity — A compact footprint now holds a very high density of stock.

Fast vertical throughput — Two 20m hoists keep pallets moving even at peak demand.

Deep-reach access maintained — Shuttle fleet reaches every position despite multi-deep racking.

Single coordinated system — Electrical control and WCS unify the entire facility's operation.

PROJECT VIEWS

Project Views

AS/RS · HIGH-DENSITY STORAGE

HIGH-SPEED HOIST

EXTERNAL AGV

* Structural illustrations only. Contact SAFER for actual on-site project photos.

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